Optical Lens Injection Molding Services
Custom Precision Molds & Coating Solutions
ATRMOLD offers comprehensive optical lens injection molding services, from mold design to coating applications. We provide high-precision, cleanroom molding for automotive, medical, consumer electronics, and industrial sectors.
We focus on optical mold design that ensures dimensional accuracy, surface finishes up to SPI A1, and long-term mold durability.
Get a Custom Optical Lens Quote
Why Choose ATR for Optical Lens Injection Molding?
One-Stop Solution
Eliminate vendor coordination issues for seamless quality control. End-to-end services from mold design to injection molding and coating applications.
DFM and Simulation
Eliminate production risks through Design for Manufacturability (DFM) and mold flow simulation to ensure design optimization.
Cleanroom Control
We use Class 1000 cleanrooms to ensure the highest optical surface quality in a dust-free, contamination-controlled environment.
Mold Ownership
Full ownership of molds with ongoing maintenance and production support, ensuring long-term production stability.
Core Services & Capabilities
Precision Optical Mold Design & Manufacturing
We focus on optical mold design that ensures dimensional accuracy, surface finishes up to SPI A1, and long-term mold durability. The design phase includes deep collaboration with your team for mold optimization and DFM review.
- Advanced 5-axis CNC machining
- Mirror-grade polishing
- ±0.001mm cavity accuracy
- Stringent quality control systems
Stringent Injection Molding Process Control
- Material preparation: Optical-grade resins (e.g., PC, PMMA, COP) are dried to eliminate defects
- Precision molding: All-electric injection machines ensure repeatability and precise control
- Process control: Temperature, injection speed, and packing profiles are carefully monitored to guarantee consistent optical performance
Advanced Optical Lens Coating Services
Our cleanroom coating facility applies various coatings to enhance optical performance:
- Anti-Reflective (AR) Coatings: Surface reflection <0.2% for improved light transmission
- Scratch-Resistant Coatings: Surface hardness up to 9H for enhanced durability
- Hydrophobic & Oleophobic Coatings: Protection against fingerprints, water, and oil for lasting clarity
All coatings are applied in cleanroom environments to ensure contamination-free, high-quality results.
Materials Expertise for Precision Optical Components
We are proficient in various optical-grade plastic materials and select the most suitable material based on application requirements:
PC
(Polycarbonate)
High strength, high light transmittance, suitable for protective eyewear and automotive optical components
PMMA
(Polymethyl methacrylate)
Excellent optical transparency, suitable for LED optical lenses and display components
COP/COC
(Cyclic Olefin Polymer/Copolymer)
Low birefringence, low moisture absorption, suitable for high-precision medical optical components
LCP
(Liquid Crystal Polymer)
High heat resistance, low thermal expansion coefficient, suitable for high-temperature applications
PEEK
(Polyether ether ketone)
Exceptional chemical resistance and high-temperature performance, suitable for aerospace and medical applications
Industries We Serve
Automotive
Sensor optical lenses, reflectors, display components
Medical
Surgical lenses, sterilization components, endoscopic optics
Industrial
Protective eyewear, monitoring equipment, appliance housings
Aerospace
UAV components, equipment housings, high-precision optics
Consumer Electronics
VR/AR optics, smartphone lenses, display components
LED Lighting
Optical lenses, reflectors, light guides
Get a Custom Optical Lens Quote Today
We provide personalized support for each project, from feasibility assessment to mass production.
- Free manufacturability assessment: Feasibility feedback within 24 hours
- Transparent quotations: Clear quotes and lead-time estimates
- Case studies: Reference similar application case studies
- Sample validation: 50-100 parts for joint approval
